Automated Plasma Glue Dispenser for Mirror Light Frames Assembly
Revolutionize Mirror Assembly with Automated Plasma-Glue Precision
The Automated Plasma Glue Dispenser redefines smart mirror light frame assembly by integrating plasma surface activation and AI-driven adhesive dispensing. This system eliminates manual pre-treatment errors, ensuring 99.9% bond consistency through two core innovations:
Plasma Surface Activation: Removes microscopic contaminants and enhances surface energy, enabling 40% stronger adhesive adhesion compared to traditional methods. Ideal for glass-metal or curved frame interfaces, it prevents delamination under thermal stress.
Smart Glue Dispensing: Equipped with real-time viscosity sensors, the dispenser adapts to material variations (e.g., aluminum, carbon fiber) with ±0.1mm accuracy, reducing glue waste by 30%. Inline quality checks reject defective frames before final curing.
Why Choose This Solution?
Zero Rework: Plasma pretreatment eliminates 90% of assembly failures caused by poor surface preparation.
30% Faster Production: Fully automated process cuts cycle times from 15 minutes to 10 per unit.
Industry-Compliant: Meets ISO 9001 standards for automotive and smart home applications.
Ideal for high-end mirror manufacturers, this system guarantees long-term durability against humidity, vibration, and temperature swings. Upgrade to flawless assembly today—contact us for a demo!
Principle Description
Put the work-piece on the moving platform by the designed fixture, the working platform and gluing nozzle move as programmed track to coat the work-piece accurately by compressed air. back-lit panel light size are 2 feet by 2 feet or 2 feet by 4 feet
Machine Features
Floor stand design with wide working range(1500*600MM), suitable for big size work-piece;
Equipped hand programming controller, easy to learn and operate;
The instructions can be copied and arrayed;
Equipped industrial PLC controller, for different glue with different settings ensure the best performance;
Glue flow is stable without leakage and drawing.
Technical Parameters
| Model | TD-1560 |
| MCU | Three-axis Movement Controller |
| Programming | Teaching Programming |
| Drive Mode | Precise Stepping Motor+ Synchronous Belt+ Linear Guide-way |
| Working Range(X*Y*Z) | 1500*600*100mm(Non-STD size can be customized) |
| Max Moving Speed | MAX 500mm/sec |
| Repeat Accuracy | ±0.02mm |
| Program Memory Capacity | About 10000 units |
| Dimension(L*W*H) | 2200*800*1200mm |
| Weight | 150Kg |
| Working Power | AC220V/50~60Hz/150W |
| Working Air Pressure | 0.4 ~ 0.6Mpa(no condensation) |
| Working Temperature and Humidity | Temperature: 0 ~ 40℃ Humidity:20 ~ 90% |
Suitable Glue: 300ml or 2600ml single-component package for silicone, thermal conductive silicone grease, UV glue, AB glue etc.
Applications:Big size products, such as LED wash wall light, flood light, ceiling light, outdoor wall light, car headlight, smoke exhaust ventilator etc.
Machine Details
